PROBLEMS AND PROSPECTS FOR SOLVING THE ISSUES OF INCREASING THE DURABILITY OF MACHINE PARTS OPERATING UNDER CONDITIONS OF HYDROABRASIVE WEAR
Keywords:
electric spark alloying, high-strength cast iron, steel, part, hydro abrasive wear, coating, surface plastic deformation, metal-polymer material.
Abstract
The article focuses on a large number of machines operating in various branches (gas-oil, mining, chemical, agricultural, transport ones, etc.) of industry and other fields in Ukraine that are subject to the negative impact of hydro abrasive wear (HW). These are hydraulic machines (HM), among which the most common are pumps and hydraulic engines, as well as centrifuges for wastewater treatment, separators, fitting, etc. The safety, productivity, mobility and efficiency of drilling rigs, structural elements of drill strings, the use of gravel filters to prevent the inflow of sand from the bed into the well, and the occurrence of emergencies associated with the destruction of the surface layers of the component parts and assemblies depend on the HW negative impact. The machine parts, the surfaces of which are in contact with fluid flows and operate in harsh environmental conditions, are subject to wear. The wear depends on the type of friction, mechanical and physicochemical properties of the material, the speed of relative movement of the contacting surfaces, the magnitude and nature of the load, the type and quality of lubricating oils, operating conditions, etc. There are several types of wear: corrosion, erosion, hydro abrasive wear, cavitation, biological damage. To protect the surfaces of steel and cast iron parts from wear, in addition to strengthening the surface layers, among which the thermochemical treatment (TCT) occupies a special place, there are used protective coating technologies. Those are such ones as depositing and surfacing with hard wear resistant materials, laser processing of slip coatings, and electroplating, which are harmful to human health and hazardous to the environment. Among the effective, energysaving, and environmentally friendly technologies for applying protective coatings, the electric spark alloying (ESA) process occupies a special place. As combined with surface plastic deformation (SPD) and application of metal-plastic materials (MPM) reinforced with powders of hard wear resistant materials (tungsten carbide and zirconium nitride), the ESA process can provide protection of parts from hydro abrasive and other types of wear.
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Published
2023-12-27
How to Cite
Tarelnyk, N. V., Gaponova, O. P., MaіfatM. M., Vasylenko, M. Y., & Heiko, T. O. (2023). PROBLEMS AND PROSPECTS FOR SOLVING THE ISSUES OF INCREASING THE DURABILITY OF MACHINE PARTS OPERATING UNDER CONDITIONS OF HYDROABRASIVE WEAR. Bulletin of Sumy National Agrarian University. The Series: Mechanization and Automation of Production Processes, (4 (54), 47-54. https://doi.org/10.32782/msnau.2023.4.8
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