ANALYSIS OF PERFORATED SIFTING SURFACES OF SEPARATION EQUIPMENT AND PROSPECTS FOR THEIR DEVELOPMENT
Keywords:
perforated sifting surface, separation, loose material, classification, promising methods, volumetric structure, riffles
Abstract
One of the main working bodies of separation equipment is perforated sifting surfaces, which operate with vibration and separate the components of loose grain materials by size. The significant influence of the parameters of the sifting surfaces on the efficiency of the loose material separation process makes them crucial in relation to the technological performance and quality of the separation equipment. Replacing perforated sifting surfaces does not require significant changes in the design of separation equipment. Despite the significant impact, today there are a number of classifications based on design features that make it difficult to understand the prospects and innovations in relation to the intensification of the process of separating loose grain materials. In addition, there is a constant development and emergence of new designs, manufacturing methods and improvements of perforated sifting surfaces. The aim of the work was to generalise and develop a classification of perforated sifting surfaces of separation equipment, which will allow determining the prospects for intensifying the process of separation of loose grain materials. As a result of the analysis of existing studies, the following distinctive features of perforated sifting surfaces have been identified: by the method of manufacture, by the location of the working surface, by the mobility of the working surface, by the use of additional elements, by the shape of the holes, by the shape of the working surface, by the location of the holes, by the technological operation, by the size of the holes, by the material from which they are made. A classification of perforated sifting surfaces according to these features with a detailed division into subclasses is proposed. The technical implementation of a promising method for intensive loosening of a layer of loose grain material by using a perforated sifting surface with a volumetric corrugated structure is proposed. The factors that influence the efficiency of the process of separation of bulk grain materials have been determined. The obtained results make it possible to find possible improvements in the design of sifting surfaces and intensify the processes of separation of loose grain materials on separation equipment.
References
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nauk. pr. / DNU «Ukrainskyi nauk.-dosl. in-t prohnozuvannia ta vyprobuvannia tekhniky i tekhnolohii dlia s.-h. vyrobnytstva im. Leonida Pohoriloho». Doslidnytske. 16 (30). 427 – 437.
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30. Tyshchenko, L.N., Mazorenko, D.Y., Pyven, M.V., Kharchenko S.O. (2010). Modelyrovanye protsessov zernovykh separatorov [Modelling of grain separator processes]: monohrafyia. Kharkov: Miskdruk. 360. (in Ukrainian).
31. Vasylkovskyi O.M., Leshchenko S.M., Petrenko D.I., Moroz S.M., Nesterenko O.V. (2022). Poperedni doslidzhennia pasyvnoho strunnoho resheta [Preliminary studies of the passive string sieve]. Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia silskohospodarskykh mashyn. 52. 73-80. 10.32515/2414-3820.2022.52.73-80.
32. Vasylkovskyi, O., Vasylkovska, K., Moroz, S., Sviren,M., Storozhyk, L. (2019). The influence of basicparameters of separating conveyor operation on grain cleaning quality. INMATEH – AgriculturalEngineering. 57(1). 63-70.
33. Zaika, P.M. (2006). Teoriia silskohospodarskykh mashyn. Ochystka i sortuvannia nasinnia [Theory of agricultural machinery. Seed cleaning and sorting]. Kharkiv: Oko. Tom.3, rozdil 7. 407 p. (in Ukrainian).
34. Zavhorodnii, О.I. (1992). Ochystka reshet v zernoochysnykh mashynakh [Cleaning sieves in grain cleaning machines]: monohrafiia. K.: Yzd-vo USKhA. 180. ISBN 5-7987-0291-Kh. (in Ukrainian).
2. Adamchuk, V.V., Prilutsky, A.N. (2018). Тheoretical studies of the effect of vibrational motion of gratings on the efficiency of separation of seed mixtures. Mechanization and Electrification of Agriculture. (51). 28-34.
3. Akhmadiev, F.G., Gizzajatov R.F. (2013). Separation Processes of Granular Materials by Sizes at the Sieve Classifiers. Journal of Chemistry and Chemical Engineering. 7. 56-63.
4. Aliiev, E.B. (2019). Fizyko-matematychni modeli protsesiv pretsyziinoi separatsii nasinnievoho materialu soniashnyku [Physical and mathematical models of processes of precision separation of sunflower seed material]: monohrafiia. Zaporizhzhia: STATUS. 196 p. (in Ukrainian).
5. Bakum, M.V., Krekot, M.M. (2019). Vplyv kryvyzny resheta na efektyvnist sortuvannia nasinnia soniashnyka [Effect of sieve curvature on the efficiency of sunflower seed sorting]. Visnyk KhNTUSH. 198 (3). 6-11. (in Ukrainian).
6. Bredykhin, V., Shchur, T., Kis-Korkishchenko, L., Denisenko, S., Ivashchenko, S., Marczuk, A., Dzhidzhora, O., Kubon, M. (2024). Determination of Ways of Improving the Process of Separation of Seed Materials on the Working Surface of the Pneumatic Sorting Table. Agricultural Engineering. 28(1). 51-70.
7. Bredykhin, V.V. (2003). Obhurnutvannia parametriv protsesu vibropnevmo-vidtsentrovoho podilu nasinnievykh sumishei za hustynoiu nasinnia [Adjustment of the parameters of the process of vibro-pneumatic centrifugal separation of seed mixtures by seed density]: dys. ... kand. tekhn. nauk: 05.05.11/ Kharkiv: KhHTUSKh. 248. (in Ukrainian).
8. Kharchenko, S. (2017). Intensification of grain sifting on flat sieves of vibration grain separators: monograph. Kharkiv: Dissa Plus. 217 p. ISBN 978-617-7384-81.
9. Kharchenko, S., Samborski, S., Kharchenko, F., Kotliarevskyi, I. (2024). Determination of Hole Blocking Conditions for Perforated Sifting Surfaces. Advances in Science and Technology Research Journal. 18(5). 342-360. 10.12913/22998624/190483.52.
10. Kiurchev, S.V. (2019). Mekhaniko-tekhnolohichne obgruntuvannia pisliazbyralnoi obrobky ta zberihannia nasinnia zernovykh i oliinykh kultur [Mechanical and technological substantiation of post-harvest processing and storage of seeds of cereals and oilseeds]: dys…. doktora tekhn. nauk: 05.05.11/ Nats. naukovyi tsentr «IMESH» NAAN Ukraine. Hlevakha. 372. (in Ukrainian).
11. Kobets, A.S., Chursinov, Yu.O., Chernykh, S.A., Sabadash, M.P., Hrekova, N.V., Kanunnikov, V.P. (2013). Mashyny i obladnannia dlia zberihannia ta kompleksnoi obrobky zerna [Machinery and equipment for grain storage and processing]. Dnipropetrovsk: DDAU. 766 p. (in Ukrainian).
12. Kotov, B. I., Stepanenko, S. P., Pastushenko, M. H. (2004). Doslidzhennia shliakhiv pidvyshchennia efektyvnosti vibroreshitnykh separatoriv zerna i nasinnia [Investigation of ways to improve the efficiency of vibrating sieve separators for grain and seeds]. Vybratsyy v tekhnyke y tekhnolohyiakh. №3 (35). 61–63. (in Ukrainian).
13. Kotov, B.I., Kalinichenko, R.A., Stepanenko, S.P., Shvydia, V.O., Lisetskyi V.O. (2017). Modeliuvannia tekhnolohichnykh protsesiv v typovykh obiektakh pisliazbyralnoi obrobky i zberihannia zerna (separatsiia, sushinnia, aktyvne ventyliuvannia, okholodzhennia) [Modelling of technological processes in typical facilities for post-harvest handling and storage of grain (separation, drying, active ventilation, cooling)]: monohrafiia. Nizhyn. 552.
14. Kotov, B.I., Pastushenko, M.H., Stepanenko, S.P. (2012). Doslidzhennia efektyvnosti vibrovidtsentrovoi separatsii zerna na stupinchasto–konichnomu resheti metodom planuvannia eksperymentiv [Investigation of the efficiency of vibration centrifugal grain separation on a step-conical sieve by the method of experimental design]. Konstruiuvannia, ekspluatatsiia ta vyrobnytstvo silskohospodarskykh mashyn. 42 (2). 70-75. (in Ukrainian).
15. McGlinchey, D. (2005). Characterisation of Bulk Solids. (1st ed.) Blackwell Publishing Ltd. 10.1002/9781444305456.
16. Melnykov, E.M., Sokol, E.N., Brossalyn S.N. (1984). Patent 1121057 USSR, МКI В07В 1/30. Syto dlia ochyshchennia zerna vid domishok [Sieve for cleaning grain from impurities]/ 3609681/29-03; zaiavl. 11.05.83; opubl. 30.10.84, Biul. №40.
17. Mykhailov, Ye., Golebiewski, J., Kiurchev, S., Hutsol, Т., Kolodii. O., Nurek, T., Glowacki, Sz., Zadosna, N., Verkholantseva, V., Palianychka, N., Kucher, О. (2020). Economic and technical efficiency of sunflower seed processing. Monograph. Warszawa. 158.
18. Mykhailov, Ye.V. (2012). Pisliazbyralna obrobka zerna u hospodarstvakh pivdnia Ukrainy [Post-harvest grain handling in southern Ukraine]: monohrafiia. Melitopol: Vydavnycho-polihrafichnyi tsentr" Liuks", 2012. 260. (in Ukrainian).
19. Olkhovskyi, V.O., Dudariev, I.M. (2021). Modeliuvannia rukhu konstruktyvnykh elementiv zernovoho separatora nozhychnoho typu [Modelling the movement of structural elements of a scissor-type grain separator]. Agricultural machines. 46. 70-84. 10.36910/acm.vi46.494.
20. Olshanskyi, V.P., Bredykhin, V.V., Luk‘ianenko, V.M., Piven, M.V., Slipchenko, M.V., Kharchenko, S.O. (2017). Teoriia separuvannia zerna [Grain separation theory]. Kharkiv. 802 p. (in Ukrainian).
21. Piven, M.V. (2017). Efficiency of separation of grain mixtures by flat vibrating sieves with openers. Inzheneriia pryrodokorystuvannia. 2(8). 38-44.
22. Pruteanu, A., Nicoleta, U., Valentin, V., Mihai, М., Nitu, M. (2023). Contributions to the Optimization of the Medicinal Plant Sorting Process into Size Classes. Agriculture. 13. 645. 10.3390/agriculture13030645.
23. Sheichenko, V., Petrachenko, D., Koropchenko, S., Rogovskii, I., Gorbenko, O., Volianskyi, M., Sheichenko, D. (2024). Substantiating the rational parameters and operation modes for the hemp seed centrifugal dehuller. Eastern-European Journal of Enterprise Technologies. Vol 128.Issue 1. 34. 10.15587/1729-4061.2024.300174.
24. Stepanenko, S.P., Kotov, B.I. (2019). Theoretical research of separation process grain mixtures. Machinery & Energetics. Journal of Rural Production Research. Vol. 10, no 4, 137-143.
25. Tikunov, S.R., Bredykhin, V.V., Smetankina, N.V. (2022). Klasyfikatsiia reshit z otvoramy u formi ovalu kassini [Classification of sieves with cassini oval holes]. REICST. 110–113.
26. Tishchenko L.M., Olshanskyi S. V. (2010). Hidrodynamika separuvannia zerna [Hydrodynamics of grain separation]. Kharkiv: Miskdruk. 174. (in Ukrainian).
27. Tishchenko L.M., Olshanskyi V.P., Karnadut R. (2012). Do razrakhunku propusknoi zdatnosti reshichastykh sehrehatoriv reshet. [Towards the calculation of the throughput capacity of lattice segregators of grids]. Tekhnikotekhnolohichni aspekty rozvytku ta vyprobuvannia novoi tekhniky i tekhnolohii dlia silskoho hospodarstva Ukrainy: Zbirnyk
nauk. pr. / DNU «Ukrainskyi nauk.-dosl. in-t prohnozuvannia ta vyprobuvannia tekhniky i tekhnolohii dlia s.-h. vyrobnytstva im. Leonida Pohoriloho». Doslidnytske. 16 (30). 427 – 437.
28. Tishchenko, L.N. (2004). Intensyfikatsiia separuvannia zerna [Intensification of grain separation]. Kharkiv: Osnova, 2004. 224 p. (in Ukrainian).
29. Tsurkan, O.V. (2020). Vibromekhanichna intensyfikatsiia sushinnia nasinnia bashtannykh kultur u protsesi pisliazbyralnoi obrobky [Vibromechanical intensification of drying of melon seeds in the process of post-harvest processing]: dys. … doktora tekhn. nauk: 05.05.11/ Hlevakha. 499. (in Ukrainian).
30. Tyshchenko, L.N., Mazorenko, D.Y., Pyven, M.V., Kharchenko S.O. (2010). Modelyrovanye protsessov zernovykh separatorov [Modelling of grain separator processes]: monohrafyia. Kharkov: Miskdruk. 360. (in Ukrainian).
31. Vasylkovskyi O.M., Leshchenko S.M., Petrenko D.I., Moroz S.M., Nesterenko O.V. (2022). Poperedni doslidzhennia pasyvnoho strunnoho resheta [Preliminary studies of the passive string sieve]. Konstruiuvannia, vyrobnytstvo ta ekspluatatsiia silskohospodarskykh mashyn. 52. 73-80. 10.32515/2414-3820.2022.52.73-80.
32. Vasylkovskyi, O., Vasylkovska, K., Moroz, S., Sviren,M., Storozhyk, L. (2019). The influence of basicparameters of separating conveyor operation on grain cleaning quality. INMATEH – AgriculturalEngineering. 57(1). 63-70.
33. Zaika, P.M. (2006). Teoriia silskohospodarskykh mashyn. Ochystka i sortuvannia nasinnia [Theory of agricultural machinery. Seed cleaning and sorting]. Kharkiv: Oko. Tom.3, rozdil 7. 407 p. (in Ukrainian).
34. Zavhorodnii, О.I. (1992). Ochystka reshet v zernoochysnykh mashynakh [Cleaning sieves in grain cleaning machines]: monohrafiia. K.: Yzd-vo USKhA. 180. ISBN 5-7987-0291-Kh. (in Ukrainian).
Published
2024-11-21
How to Cite
Kharchenko, S. O., Kharchenko, F. M., Stelmakh, A. M., Pogulyai, V. M., Mayorov, O. V., & Guz, O. I. (2024). ANALYSIS OF PERFORATED SIFTING SURFACES OF SEPARATION EQUIPMENT AND PROSPECTS FOR THEIR DEVELOPMENT. Bulletin of Sumy National Agrarian University. The Series: Mechanization and Automation of Production Processes, (3 (57), 56-63. https://doi.org/10.32782/msnau.2024.3.8
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