ПРОБЛЕМИ І ПЕРСПЕКТИВИ ВИРІШЕННЯ ПИТАНЬ ПІДВИЩЕННЯ ДОВГОВІЧНОСТІ ДЕТАЛЕЙ МАШИН, ЯКІ ПРАЦЮЮТЬ В УМОВАХ ГІДРОАБРАЗИВНОГО ЗНОШУВАННЯ
Ключові слова:
електроіскрове легування, високоміцний чавун, сталь, деталь, гідроабразивний знос, покриття, поверхневе пластичне деформування, металополімерний матеріал.
Анотація
В статті зосереджено увагу на великій кількості машин що працюють в різних галузях (газо-нафтовій, гірничодобувній, хімічній, сільськогосподарській, транспортній тощо) промисловості України і інших господарств, які підлягають негативному впливу гідроабразивного зношування (ГЗ). Це гідравлічні машини (ГМ), серед яких найбільш розповсюдженими є насоси і гідродвигуни, а також центрифуги, для очищення стічних вод, сепаратори, арматура тощо. Від негативного впливу ГЗ залежить безпека, продуктивність, мобільність та ефективність бурових установок, конструктивних елементів бурильних колон, застосування гравійних фільтрів для запобігання надходженню піску із пласта в свердловину, виникнення аварійних ситуацій пов’язаних з руйнуванням поверхневих шарів деталей і вузлів. Деталі машин, поверхні яких контактують з потоками рідини і працюють в важких умовах оточуючих середовищ, підлягають зношенню, яке залежать від: виду тертя, механічних і фізико-хімічних властивостей матеріалу, швидкості відносного переміщення контактуючих поверхонь, величиною і характером навантаження, видом і якістю мастил, умовами експлуатації тощо. Розрізняють декілька видів зношування: корозія, ерозія, гідроабразивне зношення, кавітація, біологічне пошкодження. Для захисту поверхонь стальних і чавунних деталей від зносу, крім зміцнення поверхневих шарів, серед яких особливе місце займає хіміко-термічна обробка, використовують технології нанесення захисних покриттів: напилювання і наплавлення твердими зносостійкими матеріалами, лазерну обробку шлікерних покриттів, гальваніку, які є шкідливими для здоров’я людини і небезпечними для оточуючого середовища. Серед ефективних, енергоощадних і екологічно безпечних технологій нанесення захисних покриттів, особливе місце займає електроіскрове легування (ЕІЛ), яке в комбінації з поверхневим пластичним деформуванням (ППД) і нанесенням металопластичних матеріалів (МПМ), армованих порошками твердих зносостійких матеріалів (карбід вольфраму і нітрид цирконію) може забезпечити захист деталей від гідроабразивного і інших видів зносу.
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Опубліковано
2023-12-27
Як цитувати
Тарельник, Н. В., Гапонова, О. П., Майфат, М. М., Василенко, М. Ю., & Гейко, Т. О. (2023). ПРОБЛЕМИ І ПЕРСПЕКТИВИ ВИРІШЕННЯ ПИТАНЬ ПІДВИЩЕННЯ ДОВГОВІЧНОСТІ ДЕТАЛЕЙ МАШИН, ЯКІ ПРАЦЮЮТЬ В УМОВАХ ГІДРОАБРАЗИВНОГО ЗНОШУВАННЯ. Вісник Сумського національного аграрного університету. Серія: Механізація та автоматизація виробничих процесів, (4 (54), 47-54. https://doi.org/10.32782/msnau.2023.4.8
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