STUDY OF AIR FLOW UNIFORMITY IN THE WORKING ZONES OF PNEUMATIC SEPARATION CHANNELS

Keywords: air flow, uniformity, pneumatic separation channel, louvres, efficiency, loose materials, fraction

Abstract

The performance and quality of machines for cleaning and calibrating bulk materials needs to be intensified to meet the growing demands of production. The efficiency of the pneumatic separation process of loose materials is determined by the uniformity of the air flow velocity in the working zone of pneumatic separation devices. Among the main factors contributing to the non-uniformity of velocity are the design of the working zones of pneumatic separation channels, types of fans, and their ducts. The analysis of designs and methods for regulating the air flow velocity in work zones made it possible to focus on louvre devices with vertical and horizontal arrangement, which became the object of research. Among the parameters to be studied were the angle of inclination, width and arrangement of the louvres. The criteria used in the research were the coefficient of variation (uniformity of air flow velocity), contamination and weight of 1000 grains in the receiver trays (separation efficiency). As a result of the studies, dependencies of air velocity uniformity on the parameters of the pneumatic separation channel, separation completeness, and the weight of 1000 grains of winter wheat material were obtained. It has been established that the uniformity of air flow in the working zone directly affects the efficiency of separation of loose materials in pneumatic separation devices. The obtained method of determining the uniformity of the air flow speed in the working zone of the horizontal pneumatic separation channel during the separation of the components of loose materials according to aerodynamic properties. In order to increase the efficiency of the separation of the components of loose materials, technical means are proposed in the form of a blind device, which consists of vertical and horizontal blinds that equalize the speed of the air flow in the working area. Rational parameters of the pneumatic separation device at which the best uniformity with a minimum coefficient of variation (2.1%) is obtained have been established by the research. The proposed research methodology and the obtained dependencies make it possible to increase the efficiency of pneumatic separation devices when separating components of loose materials by aerodynamic properties. The results are useful when researching, designing or operating grain cleaning calibration machines.

References

1. Abduev M.M. (2007). Obgruntuvannia parametriv separatora z nakhylenym povitrianym kanalom dlia rozdilennia zernovykh sumishei [Ground of parameters of separator with the inclined air duct for the division of corn mixtures]: Avtoref. dys. ... kand. tekhn. nauk: 05.05.11. Kharkiv, 22. (in Ukrainian).
2. Aliev, E.B., Yaropud, V.M., Dudin, V.Y., Pryshliak, V.M., Pryshliak, N.V., Ivlev, V.V. (2018). Research on sunflower seeds separation by airflow. INMATEH – Agricultural Engineering, 56 (3), 119-128.
3. Bakum, M., Krekot, M., Abduiev, M. (2021). Doslidzhennia efektyvnosti pnevmoseparatora z pokhylym kanalom na pidhotovtsi posivnoho materialu safloru. [Investigation of the efficiency of a pneumatic separator with an inclined channel for the preparation of safflower seed]. Visnyk Lvivskoho natsionalnoho ekolohichnoho universytetu. Seriia Ahroinzhenerni doslidzhennia, (25), 28–35. https://doi.org/10.31734/agroengineering2021.25.028.
4. Kartashov, M.V. (2007). Imovirnist, protsesy, statystyka. [Probability, processes, statistics]. Kyiv: VPTs Kyivskyi universytet, 504. (in Ukrainian).
5. Kharchenko, S., Borshch, Y., Kovalyshyn, S., Popardowski, E., Kiełbasa, P. (2021). Modeling of aerodynamic separation of preliminarily stratified grain mixture in vertical pneumatic separation duct. Applied Sciences (Switzerland), 2021, 11(10), 4383.
6. Kharchenko, S., Lytvynenko, V. (2022). Direction of efficiency increasing of seed materials pneumatic separation. Sustainable Development in Wartime Ukraine and the World: MULTIDISCIPLINARY CONFERENCE FOR YOUNG RESEARCHERS (November 25, 2022). Prague, Czech Republic, 19-20.
7. Kharchenko, S.O., Bilovod, O.I., Lytvynenko, V.V. (2023). Sposib zavantazhennia pnevmoseparuvalnoho kanalu [Method of loading the pneumatic separation channel]. Problemy ta perspektyvy rozvytku silskohospodarskoho mashynobuduvannia: materialy VI Vseukr. nauk.-prakt. Internet-konferentsii (Poltava, 21-22 hrudnia 2023 r.). Poltava: PDAU, 208. (in Ukrainian).
8. Kiurchev, S., Kolodii, O., Burdin, V. (2019). Analiz pnevmoseparatoriv [Analysis of pneumatic separators]. Pratsi Tavriiskoho derzhavnoho ahrotekhnolohichnoho universytetu imeni Dmytra Motornoho, 18(2), 84-98. https://oj.tsatu.edu.ua/index.php/pratsi/article/view/60 (in Ukrainian).
9. Kotov, B.I., Stepanenko, S.P., Kalinichenko, R.A. (2017). Kontseptualni osnovy stvorennia tekhnichnykh zasobiv pervynnoi obrobky zerna v umovakh hospodarstv APK. [Conceptual bases for the creation of technical means of primary grain processing in the conditions of agricultural enterprises]. Konstrukiuvannia, vyrobnytstvo ta ekspluatatsiia silskohospodarskykh mashyn, 2017. Vol.47, T.1. 104-114. (in Ukrainian).
10. Lytvynenko, V.V. (2022). Identyfikatsiia faktoriv protsesu separuvannia nasinnievykh sumishei na bahatoskatnykh robochykh orhanakh pnevmoseparatoriv [Identification of factors of the process of separation of seed mixtures on multi-slope working bodies of pneumatic separators.] Materialy Vseukrainskoi naukovo-praktychnoi konferentsii «Innovatsiini protsesy ahropromyslovoi inzhenerii v umovakh staloho rozvytku: problemy ta perspektyvy», VNAU, 20-21.2022 r. (in Ukrainian).
11. Lytvynenko, V.V., Kharchenko, S.O. (2022). Cposib pidvyshchennia efektyvnosti protsesu pnevmoseparuvannia nasinnievykh sumishei [A method of increasing the efficiency of the process of pneumatic separation of seed mixtures.]. Tekhnolohii KhKhI storichchia: Zbirnyk tez za materialamy 28-oi mizhnarodnoi naukovopraktychnoi konferentsii (23-25.11.2022 r.). P.1. Sumy: SNAU, 147. (in Ukrainian).
12. Mykhailov, Ye., Golebiewski, J., Kiurchev, S., Hutsol, Т., Kolodii, O., Nurek, T., Glowacki, Sz., Zadosna, N., Verkholantseva, V., Palianychka, N., Kucher, О. (2020). Economic and technical efficiency of sunflower seed processing. Monograph. – Warszawa, 158.
13. Nesterenko, A.V., Leshchenko, S.M., Vasylkovskyi, O.M., Petrenko, D.I. (2017). Analytical assessment of the pneumatic separation quality in the process of grain multilayer feeding. INMATEH – Agricultural Engineering, 53 (3), 65-70.
14. Ol'shans'ki, V.P., Bredihіn, V.V., Luk'yanenko, V. M., Pіven, M.V.,. Slіpchenko, M.V, Kharchenko, S. O. (2017). Teoriia separuvannia zerna: kolektyvna monohrafiia [Theory of grain separation: a collective monograph]. Kharkiv: Planeta-Print, 802. (in Ukrainian).
15. Sposib zavantazhennia zernovoho materialu do bunkera zernoochysnoi mashyny [Method for loading grain material into the hopper of a grain cleaning machine]: pat. 152607 Ukraine: МПК B65G 65/32 (2006.01) A01F 25/18 (2006.01).
Kharchenko S. O.; Bakum M.V.; Krekot M.M.; Maiboroda M.M.; Siniaieva O. V.; Lytvynenko V.V.; Pankova O.V.; Syrovytskyi K.H. № u202202765; zaiavl. 02.08.2022; opubl. 22.03.2023, Biul. № 12, 6 s. (in Ukrainian).
16. Stepanenko, S.P. (2020). Mekhaniko-tekhnolohichne obhruntuvannia protsesiv i obladnannia bezreshitnoho fraktsionuvannia zernovykh materialiv [Mechanical and technological substantiation of processes and equipment for sievefree fractionation of grain materials]: dyser. d.t.n., 05.05.11. Hlevakha. 687. (in Ukrainian).
17. Stepanenko, S.P., Shvydia, V.O., Popadiuk, I.S. (2017). Analiz rozvytku konstruktsii pnevmoseparuiuchykh system separatoriv [Analysis of the development of designs of pneumatic separator systems.]. Mekhanizatsiia ta elektryfikatsiia s.-h. Hlevakha. Vol.5. 132-142. (in Ukrainian).
18. Tishchenko, L.M., Slipchenko, M.V. (2016). Dynamika dvofaznoho seredovyshcha na potropronyknii poverkhni pnevmoseparuiuchoho prystroiu. [Dynamics of a two-phase medium on the permeable surface of a pneumatic separator]. Inzheneriia pererobnykh i kharchovykh vyrobnytstv. № 1 (1). 12-16.
19. Yeremenko, V.S., Kuts Yu.V., Mokiichuk V.M., Samoilichenko O.V. (2013). Statystychnyi analiz danykh vymiriuvan: navch. Posib. [Statistical analysis of measurement data: a textbook]. K.: NAU, 2013. 320 с. (in Ukrainian).
20. Zavantazhuvalnyi prystrii bunkera zernoochysnoi mashyny [Loading device of grain cleaning machine hopper]: pat. 152606 Ukraina: MPK B65G 65/32 (2006.01) A01F 25/18 (2006.01). Kharchenko S.O.; Bakum M.V.; Krekot M.M.; Kharchenko F.M.; Maiboroda M.M.; Siniaieva O.V.; Lytvynenko V.V.; Pankova O.V.; Syrovytskyi K.H.№ u202202764; zaiavl. 02.08.2022; opubl. 22.03.2023, Biul. № 12, 4 s. (in Ukrainian).
21. Zavantazhuvalnyi prystrii zernoochysnoi mashyny [Loading device for grain cleaning machine]: pat. 152715 Ukraina: MPK (2006) B02B 7/00 A01F 12/44 (2006.01) B02B 3/00. Kharchenko S.O.; Kovalyshyn S.I.; Bakum M.V.; Krekot M.M.; Maiboroda M. M.; Siniaieva O.V.; Ptashnyk V.V.; Nester B.V.; Lytvynenko V.V.; Haiek Ye.A. № u202201610; zaiavl. 18.05.2022; opubl. 05.04.2023, Biul. № 14. 5 s. (in Ukrainian).
Published
2024-07-19
How to Cite
Kharchenko, S. O., Bilovod, O. I., Abduyev, M. M., Lytvynenko, V. V., & Volvach, T. S. (2024). STUDY OF AIR FLOW UNIFORMITY IN THE WORKING ZONES OF PNEUMATIC SEPARATION CHANNELS. Bulletin of Sumy National Agrarian University. The Series: Mechanization and Automation of Production Processes, (2 (56), 90-100. https://doi.org/10.32782/msnau.2024.2.13

Most read articles by the same author(s)